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ROBOTIC HYDRO DEMOLITION

Robotic hydro demolition in Karratha and the Pilbara

Controlled concrete removal for mining and industrial projects

GSD provides robotic hydro demolition services from Karratha. We remove concrete around reinforcing steel and structural bolts for mining and industrial sites across the Pilbara. Our crew, led by Scott Collins with 17 years of Karratha and Pilbara heavy-industrial experience, arranges crews, equipment and waste recovery for each project.

Send us your site details and drawings. We can discuss what you need to remove and how to approach the work.

Karratha-based Pilbara Crew

Scott Collins brings 17 years of Pilbara heavy-industrial experience.

Nil Safety Incidents

Recorded on completed Pilbara concrete-removal projects.

Robotic Demolition Equipment

Aqua Cutter and Con Jet robots with Hammelmann pumps on site.

Proven Bolt Recovery

26 structural bolts recovered intact with no rework on one project.

THE METHOD

What is hydro demolition?

Hydro demolition uses a high-pressure water jet to break down and remove concrete. You may also see it called hydrodemolition or water jet demolition. Operators use robotic equipment to control the jet across the work area.

The method can remove damaged concrete or cut to a set depth. GSD selects the pressure, water flow and tools to suit the concrete and the required result. Hydro excavation removes soil; this service removes concrete.

Alt text: Robotic hydro demolition machine beside exposed reinforcing steel under site floodlights.
APPLICATIONS

Concrete removal for mining and industrial projects

Some jobs need concrete removed while steel, bolts or parts of the structure stay in place. GSD checks what you need to remove, what must remain and how our crew can reach the work area.

Infrastructure upgrades

Remove concrete from selected areas during an upgrade or change to a structure. At a Pilbara mine, GSD worked on a ROM pad, where the mine receives and processes ore. The upgrade made room for larger haulage trucks.

Reinforcement exposure

Remove concrete to expose reinforcing steel for the next stage of work. The plans should show the removal depth and what must stay in place, along with any access limits around the structure.

Concrete removal around structural bolts

Remove concrete around bolts that need to be recovered or moved. We check the plans, the concrete and the parts you need to keep before selecting the work method.

WHY GSD

Why mining companies choose GSD for hydro demolition

Specific project experience, robotic equipment and Karratha-based crews. Here is what GSD brings to controlled concrete-removal projects in the Pilbara.

  1. Scott Collins holds more than 17 years of Karratha and Pilbara heavy-industrial experience, in the same territory where your project sits.
  2. GSD operates Aqua Cutter and Con Jet robots with Hammelmann pumps, selected to suit the concrete, removal depth and site access.
  3. On a Tier 1 mining infrastructure upgrade, our crew removed concrete at 120–550 mm depths over eight days and nights with nil safety incidents.
  4. A second regional project recovered all 26 structural bolts from 17.2 m³ of 50 MPa concrete, intact and ready for reuse, with no rework.
  5. We check every job against your drawings before recommending a method or price, and we plan waste recovery before work starts.
Robotic hydro demolition machine removing concrete with a high-pressure water jet beside a concrete wall.
PROJECT RESULTS

Pilbara hydro demolition project results

Mining infrastructure upgrade

GSD removed concrete for a Tier 1 mining company upgrading its infrastructure for 300-tonne haulage trucks.

Our crew removed concrete at depths of 120–550 mm and exposed the required steel. Vacuum and civil equipment recovered the debris. We collected the water and sent it to the site’s treatment plant for treatment before reuse.

The work finished over eight days and nights with nil safety incidents.

View the Pilbara concrete-removal project

Industrial foundation bolt recovery

On a second regional project, GSD removed 17.2 m³ of concrete using an Aqua Cutter and Hammelmann pump. The concrete had a strength rating of 50 MPa.

The crew recovered all 26 structural bolts intact and ready for reuse. The project recorded no rework.

METHOD SELECTION

Selecting the concrete-removal method

The right method depends on what needs removing and what must remain. We check the concrete, steel or bolts, site access and required finish against your plans.

Selective removal

Selective removal targets weaker or damaged concrete while leaving sound concrete in place. The concrete’s condition and the equipment settings affect the result.

Removal to a specified depth

Some upgrades need concrete removed to a set depth, even when it is sound. GSD selects the equipment and settings to meet that scope.

Robotic water jetting

  • Removes concrete with controlled water jets.
  • Can expose reinforcing steel and bolts.
  • Needs equipment access, water supply and a plan to collect water and debris.

Mechanical break-out

  • Removes concrete with impact tools or machine attachments.
  • Needs the right controls when working near steel or bolts.
  • Needs site access, rubble removal and dust and noise controls.

We assess each job before recommending a method or price. This includes travel, setup and waste handling.

HOW WE WORK

How GSD plans and delivers the work

1. Review the scope

We check your location, drawings, removal area and depth. We also confirm what must stay in place, how to reach the site and when you need the work.

2. Select equipment and site controls

GSD selects the robot, pump, tools and recovery equipment for the job. We plan permits, equipment shutdowns, restricted work areas and controls for water and waste.

3. Complete the concrete removal

Trained operators carry out the agreed work. The robot lets them control the jet from outside the immediate removal area.

4. Recover material and inspect

We collect water and debris, then check the completed area against the agreed scope. We agree the handover details and waste records with you.

EQUIPMENT

Robotic equipment selected for your scope

GSD has access to Aqua Cutter and Con Jet robots, specialist pumps and waste recovery equipment. We choose the setup to suit the concrete, removal depth and site access.

Pressure is one part of the process. Water flow, nozzle movement and tools also affect the result.

Explore our robotic and industrial equipment capability. For broader cleaning and surface preparation, see our industrial water-blasting services.

Compact hydro demolition robot beside large concrete mining infrastructure and an ore receival pad.
Industrial vacuum hose collecting concrete slurry beside exposed reinforcing steel.
MATERIAL RECOVERY

Managing water and concrete debris

Concrete removal creates water mixed with concrete particles and debris. GSD plans how to collect, treat or remove it before work starts.

Depending on the job, we may use:

  • Barriers to contain water around the work area
  • Industrial vacuum recovery to collect water and debris
  • Water treatment and approved reuse where suitable
  • Waste transport, disposal and records where required

On the Tier 1 mining project above, we sent collected water to the site’s treatment plant before reuse. We check the options at each new site.

SERVICE AREA

Crews and equipment from Karratha across the Pilbara

GSD arranges crews and equipment from Karratha for work across the Pilbara. Our service area includes:

  • Dampier
  • Onslow
  • Port Hedland
  • Tom Price
  • Newman

Tell us where the work is and when you need it. We can then plan the crew, equipment and travel. For remote sites, include water access, site-entry rules and any planned shutdowns.

Explore our Pilbara service coverage.

Three GSD team members wearing PPE at an industrial shutdown site.
HYDRO DEMOLITION FAQS

Hydro demolition questions

Can hydro demolition expose reinforcement or structural bolts?

Yes. GSD has completed work that exposed steel and recovered bolts intact. We check what must stay in place and review the plans before agreeing the removal approach.

Depth depends on the concrete, site access, equipment and required result. GSD removed concrete at depths of 120–550 mm on the mining project above. We assess the depth for each new job.

Robotic hydro demolition uses water jets. Mechanical demolition uses impact tools or attachments. We select the method based on the removal area, parts to retain, site access and waste handling.

GSD checks the site’s water supply and plans how to contain and collect runoff. We also review treatment, reuse or disposal options. Tell us what water and waste facilities your site has, if known.

Yes. We arrange crews and equipment from Karratha for remote work. Timing depends on the job, equipment, travel and site access. Send us your location and project dates to discuss.

The price depends on how much concrete needs removing and how deep we need to go. Concrete strength, site access, crew, equipment and travel all affect the cost. We include water and waste handling in the plan. Send us drawings or photos for a quote.

Include the location, removal area, depth and required dates. Tell us what needs to stay in place and how we can reach the work area. Drawings and photos help. If you are still planning the job, send what you have.

PROJECT ENQUIRY

Discuss your concrete-removal project

Need hydro demolition contractors for a Pilbara project? Send GSD your site details and plans.

Scott Collins and the Karratha team will discuss what needs removing, how to reach the work area and when you need support.

Call 0400 634 481 or send your project enquiry. No obligation. We’ll review your drawings and get back to you directly.

Tell us where the work is, what needs removing and when you need us. Attach drawings or photos if you have them.

Tell us about your project. Provide details about the service, site requirements, urgency and scope of work. You can also attach photos, plans or supporting documents where useful.

Request a Quote

Tell Us About The Job

Provide a few details and the GSD team will contact you to discuss the scope, location and timing.
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